A conveyor system allows you fast and efficient automatic transportation to move products, goods, and other types of materials from one location to other in a specific area. They are mainly used in the manufacturing and industrial sector to move heavy goods from one point to another point within a building or other area. Conveyor system made with wheels, belt, rollers, chain and a flat surface generally made with metal to keep goods and material on it.
Conveyor systems are also known as material handling systems and come in different sizes and varieties to suit the different manufacturing units or industries that need to be move from one location to other.
For modern industries and warehouses, manual products transfer operations are not able to fulfillment for speedy orders not cost-effective. A conveyor system rapidly improves productivity, ergonomics, reduces product damage risks, and makes for better access to materials and fewer workplace hazards.
Types of Conveyors Systems
- Belt Conveyors Systems
- Roller Conveyor Systems
- Ball Transfer Conveyor
- Pharmaceutical conveyors
- Magnetic Conveyor Systems
- Chain/Drag Line Conveyor
- Pneumatic/Vacuum Conveyor Systems
- Wheel Conveyor
- Aero-mechanical conveyors
- Automotive conveyors
- Overhead I-beam conveyors
- Bucket conveyor
- Drag conveyor
- Vibrating conveyors
- Electric track vehicle systems
- Flexible conveyors
- Gravity conveyor
- Gravity skate wheel conveyor
- Lineshaft roller conveyor
- Motorised-drive roller conveyor
- Overland conveyor
- Plastic belt conveyors
- Pneumatic conveyors
- Screw or auger conveyor
- Spiral conveyors
- Vertical conveyors
Benefits of using a conveyor system
- Automatic transportation system increase the efficiency and reliability of industries.
- Conveyor systems can safely transport goods and materials from one location to another in systematic way.
- Intelligent goods or products movement and careful handling keeps products safe.
- Huge Variety of available options to run the conveying systems which are equipped to fit individual needs.
- Conveyor systems have advanced and latest safety features with latest technology that prevent accidents and injuries.
- Advance system integration support to enhance productivity and operations.
How much do conveyor systems cost?
The cost of a conveyor system can be range from hundreds of thousands of dollars to millions, depending on many factors such as:
- Type of conveyor system
- length of conveyor
- Speed of conveyor
- Curve and transfer method
For small and medium-sized manufacturing units the cost for purchasing, installing, and maintaining conveyor systems may be high.
For example, a belt conveyor that curves at 90 degrees, speed is 60 to 80 feet per minute with 9-inch roller cost approximately $5000 to $6000. This is only purchasing cost aside from installation and maintenance.
Five things to consider before buying a conveyor system
A conveyor system is required for a business to move products across the production line. But business management cannot randomly shop for conveyor systems. There needs to be a systematic system to be followed before buying a conveyor system.
Here are the essential points to be considered before buying conveyors.
Do a thorough product analysis
Often, business owners do not understand the nature of their products and end up buying the wrong kind of conveyor system. We suggest conducting an in-depth product analysis with the help of specialists. Yes, it takes up a lot of time but is worth every minute. You will have to note down all product-related aspects such as product dimensions, weight, density, throughput. In short, you will have to analyze how much load of product you will be feeding into your conveyor.
Once you are well-versed with your products, you can move to the next aspect.
Analyze the production environment
The products are manufactured in an environment, and you need to be well aware of the same. Some conveyors are accompanied by machines. Determine whether you need these add-ons or not, and if yes, how will you connect and use them. You will have to streamline the process of product transfer from one process to another. All this detailed analysis will help you with which type of conveyor you need to buy.
Strengthen your technical support
Conveyors are machines, but they tend to break down at times, or need servicing and repairing. You need to have a strong technical support team which will help you in better performance of the conveyors. This step will save your money, and extend the life of your conveyor system.
Understand the different types of conveyor systems
All conveyors are not the same. What suits the other business does not mean it will suit your business needs. If you have completed the above stages, then you will be able to make the final purchase decision efficiently. But before that, there is one more step. Know all the conveyor systems by studying their features. This will help you understand better why a certain type of conveyor and conveyor rollers match your business flow.
Buy from a reputed integrator company
You cannot shop online from any portal. Your source needs to be reliable and trusted. So, research and finalize the best integrator company to buy a robust conveyor system. You can check its reviews online, and discuss your requirements. If the company staff responds well and is professional enough, then it is a green signal. Go for it!
Conclusively, we hope this quick guide will help you in buying a conveyor system for your business. Do not settle for average ones; always aim for the best systems.